Our BioTech Services division provides
processes on a contract basis to companies engaged in the design and
manufacture of various types of micro fluidic devices.
Our typical client is an R&D group looking for fast turn micro fabrication
services for prototype or preproduction runs. They are usually involved in
the area of Life Sciences and are designing cutting edge BioTech devices
including micro arrays, microchips, MEMS micro fluidic devices and Lab
chips.
Services we provide
We create small holes in hard brittle wafers using a micro abrasive drilling
process.
We provide singulation of plates and slides using standard semiconductor dicing
processes.
We also provide straight line channels in plates and slides.
Air abrasion drilling
The drilling process uses an air abrasion drilling technique that creates a
conical shaped hole. The process utilizes very small abrasive particles
accelerated with high pressure air through a sapphire nozzle. The placement of
the nozzle is computer controlled by precision X/Y tables. The conical shaped
hole is wider at the entry point of the blast stream. The diameter of the entry
side of the hole is approximately equal to the diameter of the exit plus the
thickness of the material. (i.e.. If an exit hole of 1 mm is required in a 1 mm
thick wafer then the entry hole diameter will be 2 mm).
Characteristics of the process
Materials can be Glass, Quartz and certain Ceramics
Hole size can range from 300 microns (12 mils) to 6 mm (235 mils)
Hole placement accuracy is better than +/- 25 microns (1 mil)
Setup time is mostly related to software
Minimal fixturing is usually required
Advantages over laser drilling No thermal shock to the
work piece No redeposition
of ablated material on surface of wafer
No slag created
Conical holes vs straight side walls Less expensive
Advantages over ultrasonic drilling
Speed of setup
Conical holes vs straight side walls