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American Precision Dicing

BioTech Services Division

Our BioTech Services division provides processes on a contract basis to companies engaged in the design and manufacture of various types of micro fluidic devices.

Our typical client is an R&D group looking for fast turn micro fabrication services for prototype or preproduction runs. They are usually involved in the area of Life Sciences and are designing cutting edge BioTech devices including micro arrays, microchips, MEMS micro fluidic devices and Lab chips.
Micro-abrasive holes

Services we provide
   We create small holes in hard brittle wafers using a micro abrasive drilling process.
   We provide singulation of plates and slides using standard semiconductor dicing processes.
   We also provide straight line channels in plates and slides.

Air abrasion drilling
The drilling process uses an air abrasion drilling technique that creates a conical shaped hole. The process utilizes very small abrasive particles accelerated with high pressure air through a sapphire nozzle. The placement of the nozzle is computer controlled by precision X/Y tables. The conical shaped hole is wider at the entry point of the blast stream. The diameter of the entry side of the hole is approximately equal to the diameter of the exit plus the thickness of the material. (i.e.. If an exit hole of 1 mm is required in a 1 mm thick wafer then the entry hole diameter will be 2 mm).

Characteristics of the process
   Materials can be Glass, Quartz and certain Ceramics
   Hole size can range from 300 microns (12 mils) to 6 mm (235 mils)
   Hole placement accuracy is better than +/- 25 microns (1 mil)
   Setup time is mostly related to software
   Minimal fixturing is usually required

Advantages over laser drilling
  No thermal shock to the work piece
  No redeposition of ablated material on surface of wafer
   No slag created
   Conical holes vs straight side walls
  Less expensive

Advantages over ultrasonic drilling
   Speed of setup
   Conical holes vs straight side walls

Contact us for a free sample kit or a quote.




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